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LEAN 6-Sigma Tools


           

 

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MINITAB 16 

 Minitab Companion

DOE Design Expert

 Lean Score Card

 

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unitcost

fmelog

 

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 QFD Excel

Lean Unit Cost

 FMEA

  6S-DPMO

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 SPC Explorer with
Web View

Green Belt XL

SPC IV Excel 

Lean Design by DFA-DFM

 

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reliability

 

 

 

Visualization Tools

 Reliability in Excel

 

 

        

   

 qfdlog01

QFD in Excel                                  395.00 Euro
Three linked sheets with 12x12 parameters quality houses.
Use this for pilot projects, training and teaching.

 

 

 bsclog

Lean Score Card in Excel                395.00 Euro

Lean Score Card linked to lean key metrics in business systems and data bases. A choice for LEAN Metrics in pilot projects, internal training and teaching.

  1. External metrics: Customers and suppliers (benefit, cost, delivery time)
  2. Internal: Organization, processes, employee (efficiency, knowledge, competence, 5S-scores, TPM-metrics)
  3. Financial metrics: (economy, overhead/day, nWIP, lead-time)
  4. Non-financial metrics: Quality (6S-DPMO) Values (Value, Cost)

 dfmalogo

Lean Design by DFA2-DFA-DFM in Excel  395.00 Euro

Design For Assembly, Design For Manufacture, Modular Management, 
Simplified Product Structures give LEAN processes. Many formulas for Modular Management included.
 

fmelog

FMEA Risk Assessment in Excel        395.00 Euro

Cause-Effect-matrix. Control Plan. Professional risk scales. Severity S in Dollars. O with 6S-Scale. D with 6-Sigma Scale. Templates. Risk Analysis for Product FMEA, Process FMEA, Development Process and Skills-FMEA.

 

 reliability

Reliability in Excel                               395.00 Euro 
Reliability of a Product, System, or a Process. MTTF, MTBF, MCBF, MTTR, MLDT, lambda, Availability, Reliability. The system reliability will be built like a pyramid.

 

 dpmolevlog
6S-DPMO

Measurement

 

 

 

6S-DPMO measurement in Excel     395.00 Euro 
Measure the Dinosaur Curve for the whole process expressed in DPMO and 6S levels. Stratify on process steps, critical parameters CTQ, and structure levels. The Dinosaur is based on personal experience of 6-Sigma-DPMO-measurements during rapid volume growth in mobile telephone systems' manufacturing. Statistics based on empirical 1-4 weeks of data will clearly tell you where you have your top priority quality problems to be handled by Six Sigma DMAIC-projects.
 

Unit Cost 
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m, TFC, LT, nWIP

Lean Accounting in Excel               395.00 Euro

Lean Flow Unit Cost based on Little's Law with key metrics (m, TFC, LT, nWIP) from the Value Stream Map created in your LEAN Workshops. Assumes you have an understanding from LEAN-VSI Workshops, 5S, RCM-TPM, Demand Flow and the TPS-4P-philosophy.

 

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